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The FAI and Production Readiness Kit HandbookChapter 10 of 22

The production readiness review (D09)

The production readiness review decides, on evidence and before the first article, whether every part of the launch is ready to make product. D09 has thirty-eight checks across thirteen areas, each rated Ready, Ready with condition, Not ready or N/A by its owner before the meeting, with the evidence. At the meeting every condition and every Not ready gets an action, an owner, a due date and the point it protects (before the first article, before the first shipment, or before full-rate production).

WhenWhoHow longDecision
One to two weeks before the first article run; and for a transfer, a restart after a lapse or a major changePlant manager (chair), manufacturing and quality engineering, quality manager, supplier quality, operations, inspection, planningAbout 90 minutes for a new partGo, Go with conditions, or No go with a re-review date

How we run the meeting

StepTimeWhat happens
Ratings before the meeting2 days beforeEach owner rates their lines and attaches the evidence; the chair reads the Summary
Scope and dates5 minThe part, the order, the first article date and the first delivery
Not ready lines30 minEach one: what is missing, the action, the owner, the date; can the launch proceed around it?
Conditions20 minEach Ready with condition: the action, and the point it must be closed by
Walk the route20 minThe machine, the fixture, the gauge and the traveler at each operation
Decision10 minGo, Go with conditions, or No go with a re-review date; sign the record
Follow-upWithin a weekThe chair checks each condition at its point and records the date it closed

D09's Summary reads the ratings and suggests a decision. The chair makes the decision and records it, with the reason and the signatures, on the Review record tab. A No go is followed by a short re-review a week later, not by a slow drift into production.

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A management aid, not certification or a registrar audit. Using it does not by itself show conformity to AS9100D or any other standard, and your customers' requirements may add to it.

Clause numbers refer to AS9100D (SAE AS9100 Rev D) unless another document is named. The standards' text is not reproduced here: use your own licensed copy.

Aegis Insights are our own guidance, labeled wherever they appear: how we approach this work, not a requirement of any standard or customer.