Clause and document numbers only; read the requirements in your own licensed copies. The kit is a way of meeting them in practice, not a substitute for them.
| Topic | Reference | In this kit |
|---|---|---|
| Operational planning, critical items and key characteristics | AS9100D 8.1 | Readiness review, inspection plan, key characteristic register |
| Operational risk management | AS9100D 8.1.1 | Process risk review and launch risks in the readiness review |
| Configuration management | AS9100D 8.1.2 | Revisions on the trigger screen, traveler and package |
| Review of requirements | AS9100D 8.2.3 | Order review and the first article clauses |
| Control of external providers | AS9100D 8.4 | Approved sources, flow-down, special process approval |
| Control of production | AS9100D 8.5.1 | Traveler, first piece, control plan |
| Equipment, tools and software programs | AS9100D 8.5.1.1 | Equipment register, validation records |
| Special processes | AS9100D 8.5.1.2 | Special process sources on the readiness review and Form 2 |
| Production process verification | AS9100D 8.5.1.3 | First article planning, running and review |
| Identification and traceability | AS9100D 8.5.2 | Serial numbers, certificates traced to the part |
| Control of changes | AS9100D 8.5.6 | Triggers from changes; partial first articles |
| Release of products | AS9100D 8.6 | Inspection plan; hold points; approval before shipment |
| Nonconforming outputs | AS9100D 8.7 | NCRs during the first article and at first piece |
| Monitoring and measuring resources | AS9100D 7.1.5 | Gauge check, calibration, measurement studies |
| First article inspection | AS9102 | Forms 1, 2 and 3; ballooned drawing; full and partial |
| APQP and PPAP | AS9145 | Readiness review, process risk review, control plan, measurement studies, capability, first article |
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A management aid, not certification or a registrar audit. Using it does not by itself show conformity to AS9100D or any other standard, and your customers' requirements may add to it.
Clause numbers refer to AS9100D (SAE AS9100 Rev D) unless another document is named. The standards' text is not reproduced here: use your own licensed copy.
Aegis Insights are our own guidance, labeled wherever they appear: how we approach this work, not a requirement of any standard or customer.