Resource Library/Product Integrity and Aerospace Requirements/Shelf-Life Material Control Register
Shelf-Life Material Control Register
Every lot of sealant, primer, adhesive and other shelf-life material, with its expiry, any approved extension and the opened-container limit worked into one use-by date, a status that flags what to pull today, and a log of the fridge and freezer readings that keep it good.
- Excel
- fillable PDF
- Worked example
- Your logo on it
- Aegis Insights
The problem it solves
Expired sealant in the fridge is one of the most common findings in an aerostructures shop, and one of the easiest to avoid. It happens because the expiry date is on a label nobody reads, the opened date is not written anywhere, an extension was applied without the re-test behind it, and the freezer warmed overnight with nobody logging the reading. This register works the manufacture date, shelf life, extension and opened-container limit into one use-by date per lot, flags what has expired or will within 30 days, and keeps the storage readings beside it.
Who uses it
Stores and receiving, who keep it; supervisors whose areas hold shelf-life material; quality engineers who approve extensions.
When
Add a line at receiving, update it at every issue, opening, quarantine and scrap, log storage readings every shift that uses the material, and read the Summary weekly.
Free to use, change and copy, in your own organization or with your clients; add your own logo, keep the Aegis credit. Clause references: 8.5.4 (with 8.5.2, 8.7.1, 7.1.4) (numbers only; use your own licensed copy of the standard).
A management aid, not certification or a registrar audit. Using it does not by itself show conformity to AS9100D or any other standard.
How to put it to work
Chapters of our free guides that use this tool.
Related resources
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Checklist
Nonconforming Product Segregation Checklist
Walk the floor and the hold area with five short checklists and a reconciliation sheet: every nonconforming and suspect part identified where it was found, held where it cannot be used, matched to its record, scrapped beyond recovery, and released only on a signed disposition.
Word · PDFFree download -
Workbook
Nonconformance Management Log
One line per NCR, from the moment it is found to the moment it is closed: the part, the requirement, where it was found, the disposition and who authorized it, customer approval, cost, the corrective action link and how long it has been open.
Excel · PDFFree by email -
Workbook
Material Traceability Register
Every material receipt with its heat checked against its certificate, every issue to a work order with the marking carried, the balance left on the rack, and a lookup that answers 'this heat is suspect: where did it go?' in minutes.
Excel · PDFFree download -
Checklist
FOD Inspection Checklist
Find foreign objects before your customer does: a monthly area audit with thirty checks, a five-minute daily walk log, and a lost item log that holds the product first and searches second.
Excel · PDFFree download
Need more than one resource, or not sure where to start? Book a complimentary 30-minute Aegis Quality Guidance Call. We'll find the tools that fit your situation and a sensible place to start. No sales pressure, no obligation.
These tools help you run the work by hand. When you want the whole picture of your quality system from the records you already keep, that's what the AeroAssure Audit Defense Pack and the IA9100 Transition Gap Analysis do.




