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IA9100 Product-Safety Change and Hazard Screen
Ask the product-safety question of every change, link hazards to controls, keep the safety roles trained and every customer's reporting rule in one place.
Free to use, change and copy inside your own organization. Editable Excel, plus a fillable PDF you can complete on screen.
IA9100 draft: based on the IAQG's published changes; IA9100 is not yet final, and the final text may change these topics and clause numbers.
The problem it solves
Three sensible changes cross the desk on a Friday: a new plating line, a second-source fastener, a faster toolpath. Each gets a form, a signature and a date, and none of the forms asks whether the change can affect product safety, because the parts still meet the drawing. The IA9100 draft turns product safety from guidance into items a to g of 8.1.3. This workbook puts the work on four records a small shop already keeps: the change log, the hazard list behind the PFMEA, the training matrix and the customer's reporting rules.
Who uses it, and when
Quality managers and engineers, the engineer who approves process changes, and whoever signs MRB dispositions. On every change before it is approved; when a hazard is found by an escape or a PFMEA review; when a safety role changes hands; and at management review.
Part of
IA9100 Transition Package.
Companion to
The AS9100 Transition File, issue 2: The change form nobody asked about safety.
Clause references: IA9100 draft 8.1.3 a to g. Clause numbers only; the standards text is not reproduced, use your own licensed copy.
A management aid, not certification or a registrar audit. Using it does not by itself show conformity to AS9100D or any other standard.
Page 1 of the PDF. Every resource includes a worked example.
Related resources
worksheet · Excel · fillable PDFIA9100 Transition Self-Check
Thirty questions across the seven IA9100 draft topics, answered from your own records, with a summary by topic and an action plan.
Free with your email →
worksheet · Excel · fillable PDFCAPA Effectiveness Verification Worksheet
Prove a corrective action worked, not just that it was done: separate containment, correction and corrective action, set a measurable criterion before the action goes in, and hold the record open until the evidence is in.
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These tools help you run the work by hand. When you want the whole picture of your quality system from the records you already keep, that's what the AeroAssure Audit Defense Pack and the IA9100 Transition Gap Analysis do.